Case Studies

Case Study: Resin Flooring and Coving Installation for Print Label Manufacturer

Client:  Expanding Print Label Manufacturer Area: 500m² Production Area Environment: Area housing state-of-the-art digital and flexographic printing presses Issues Due to the ongoing expansion of the business, our client was preparing to install a new production unit.  Before positioning the machinery, they required a…

Case Study: PU Screed Update for Cold-Store Food Prep & Packaging Area

Client:  Regional, family-run, food wholesaler Area: 40m² food preparation and packaging area Environment: Cold, high-moisture, hygiene-critical Issues The existing floor coating was no longer fit for purpose in a cold-store, food prep environment – it was breaking up, cracks had appeared, and it was…

Case Study: Resin Flooring Upgrade for 2000m² Warehouse

Client:  National Fencing Products Manufacturer Area: 2000m² Warehouse Storage Unit Environment: Heavy forklift traffic, racking aisles, polished concrete substrate Issues The warehouse operated on an existing polished concrete floor that was failing under continuous heavy forklift use.  The arrises of the floor joints were…

Printed Carton and Box Manufacturer – Case Study

Joint Repair and Epoxy Coating A 30mm wide crack had appeared in the client’s factory floor, as a result of a defective concrete floor slab that had separated and worsened over a 4-year period.  Our installation team broke out the damaged areas of the…

Fish Processing Plant in the South West

Client: Fish Processing Plant, South West Project Scope: Installation of a new drainage system and floor to resolve water pooling issues. Issue:  The fish processing plant in the South West had been experiencing persistent water pooling in one area of the factory. This not…

South West College with Automotive Training Facilities

Refurbish existing facility to create a safe and aesthetically pleasing floor. Diamond-grinding to remove existing paintwork and damaged floor and prepare for new 3-coat epoxy system.  Three different colours were used for demarcation to distinguish between walkways and service bays.   Work took approx…

Case Study – Copperhead Ales, Totnes

We were recently asked to work on a flooring project for a local Totnes brewery.  The project involved installing stainless steel drainage and a polyurethane screed flooring to their taproom. The work involved breaking out the existing 200mm thick concrete floor and installing a…

Case Study – Manufacturing Unit

Project Scope:  Replacement of warehouse floor using a coloured epoxy resin. Issue: The landlord of an industrial unit was signing a ten year lease with new tenants, who operated a manufacturing, packing and distribution company within the health sector.  Prior to the lease being…

Pharmaceuticals

When we initially carried out commercial flooring work for this client it was as a sub-contractor to a large construction company. The project was difficult in terms of access and, with working at height, it meant additional safety measures had to be applied with…

Fire & Rescue Service

We were invited by this organisation to carry out work to their Appliance Bay Garage Flooring. After numerous meetings and resin flooring trials on the client’s floors we specified and applied a Sika based resin coating system with a fine anti-slip surface in a…

Winery

Working with this client for over fifteen years and having a strong business relationship meant we were always going to be first on their list of suppliers when there was a requirement for resin commercial flooring.  In the past we have solved their flooring…

Aerospace

This precision engineering company, based in the South West, manufactures components for the aviation industry. One of their major clients is Airbus, who demand high standards at all stages of the manufacturing process. The client adheres to the “World Class Manufacturing Methodology” which has…

Motorcycle Dealership

A prestigious South West based motorcycle dealership was seeking to remodel its workshop garage flooring and to bring it up to showroom standards and appearance. This involved a complete refit from floor to ceiling with new workstations implemented throughout the space.  The client was…

Vineyard and Wine Producer/Manufacturer

Having worked for a local winemaker in Devon since the early noughties, we received a call from the Head Winemaker who had recently left the business and decided to build a vineyard & winery and start producing his own wine label. The new business…

Pharmaceutical Warehouse & Distribution Centre

In this project we were approached by a main contractor based in the West Midlands, who carries out renovation and new build work at a number of a national pharmaceutical distribution companies installations throughout the United Kingdom.  With a particularly challenging flooring project in…

Drinks & Beverages Manufacturer

Having carried out a successful major flooring project during 2018 for this well-known drinks and beverages manufacturer in their Blending Room, we were invited back to their prestigious purpose-built facility to discuss the flooring issues they were experiencing in the Production Hall. They asked…