Case Study: Resin Flooring and Coving Installation for Print Label Manufacturer

Empty industrial room with white posts, a glossy epoxy floor, and exposed ceiling wires.

Client:  Expanding Print Label Manufacturer Area: 500m² Production Area Environment: Area housing state-of-the-art digital and flexographic printing presses Issues Due to the ongoing expansion of the business, our client was preparing to install a new production unit.  Before positioning the machinery, they required a durable, hygienic and easy-to-clean resin flooring system, with 100mm high coving, […]

Case Study: PU Screed Update for Cold-Store Food Prep & Packaging Area

Empty white-walled utility room with a glossy green epoxy floor and wall-mounted electrical panels.

Client:  Regional, family-run, food wholesaler Area: 40m² food preparation and packaging area Environment: Cold, high-moisture, hygiene-critical Issues The existing floor coating was no longer fit for purpose in a cold-store, food prep environment – it was breaking up, cracks had appeared, and it was slippery, compromising both hygiene and safety standards.  Survey Our site visit […]

Case Study: Resin Flooring Upgrade for 2000m² Warehouse

Wide view of an empty warehouse aisle with steel racks, yellow safety posts, and a glossy concrete floor.

Client:  National Fencing Products Manufacturer Area: 2000m² Warehouse Storage Unit Environment: Heavy forklift traffic, racking aisles, polished concrete substrate Issues The warehouse operated on an existing polished concrete floor that was failing under continuous heavy forklift use.  The arrises of the floor joints were breaking down, causing uneven surfaces, instability during forklift movements and increased […]

Printed Carton and Box Manufacturer – Case Study

Joint Repair and Epoxy Coating A 30mm wide crack had appeared in the client’s factory floor, as a result of a defective concrete floor slab that had separated and worsened over a 4-year period.  Our installation team broke out the damaged areas of the floor, which ran across the width of the building, and the […]

Fish Processing Plant in the South West

Client: Fish Processing Plant, South West Project Scope: Installation of a new drainage system and floor to resolve water pooling issues. Issue:  The fish processing plant in the South West had been experiencing persistent water pooling in one area of the factory. This not only posed a significant safety hazard for workers but also threatened […]

South West College with Automotive Training Facilities

Refurbish existing facility to create a safe and aesthetically pleasing floor. Diamond-grinding to remove existing paintwork and damaged floor and prepare for new 3-coat epoxy system.  Three different colours were used for demarcation to distinguish between walkways and service bays.   Work took approx one week.

Case Study – Copperhead Ales, Totnes

We were recently asked to work on a flooring project for a local Totnes brewery.  The project involved installing stainless steel drainage and a polyurethane screed flooring to their taproom. The work involved breaking out the existing 200mm thick concrete floor and installing a stainless-steel drainage channel linked to an existing drainage outlet.  For the […]

Case Study – Manufacturing Unit

Project Scope:  Replacement of warehouse floor using a coloured epoxy resin. Issue: The landlord of an industrial unit was signing a ten year lease with new tenants, who operated a manufacturing, packing and distribution company within the health sector.  Prior to the lease being signed it was agreed that the floor would be treated and […]

Pharmaceuticals

Medical Pharmaceutical Resin Flooring - Commercial & Industrial Resin Floor Specialists - Surface Systems South West

When we initially carried out commercial flooring work for this client it was as a sub-contractor to a large construction company. The project was difficult in terms of access and, with working at height, it meant additional safety measures had to be applied with hoisting our preparation and mixing equipment to the workforce.  Our team […]

Fire & Rescue Service

Garage Flooring - Commercial & Industrial Specialists - Surface Systems South West

We were invited by this organisation to carry out work to their Appliance Bay Garage Flooring. After numerous meetings and resin flooring trials on the client’s floors we specified and applied a Sika based resin coating system with a fine anti-slip surface in a mid-grey colour. The level of anti-slip was extremely important as the […]